Featured Projects
Showcasing our expertise across multiple engineering domains.
EV Training Lab Setup
Client: Major Engineering University
Scope: Complete EV lab with BMS trainers, power electronics, and charging infrastructure for 50+ students.
Automotive Component Design
Client: Tier-1 Auto Supplier
Scope: CAD design, FEA validation, and 3D printed prototypes for electric vehicle battery enclosure.
Industry 4.0 Training Setup
Client: Technical Institute
Scope: Smart manufacturing demonstration system with IoT integration, PLC programming, and automated sorting.
Injection Mold Design
Client: Consumer Electronics Manufacturer
Scope: Multi-cavity injection mold with conformal cooling for smartphone enclosure production.
Medical Device Prototyping
Client: Healthcare Startup
Scope: SLA 3D printing and biocompatible material selection for surgical instrument prototypes.
Robotics Lab Development
Client: Polytechnic College
Scope: Complete robotics lab with industrial robots, pneumatic/hydraulic trainers, and PLC systems.
EV Training Lab Setup
Client: Major Engineering University | Duration: 4 months | Year: 2025
Project Overview
Designed and installed a comprehensive Electric Vehicle training laboratory for a leading engineering university to provide hands-on experience to 50+ students simultaneously.
Scope of Work
BMS Training Systems
Original BYD E5 battery management systems with charge/discharge simulation, insulation detection, and fault diagnosis capabilities.
Power Electronics Lab
50MHz oscilloscopes, variable power supplies, chopper controls, inverter circuits, and protection systems for hands-on experimentation.
EV Charging Infrastructure
Level 1, 2, and 3 charging stations (3.3kW - 400kW) with CCS/CHAdeMO connectors and safety interlocks.
Results
✓ 50+ students trained per semester
✓ Industry-recognized certification program
✓ 100% practical-based curriculum
✓ Partnership with leading EV manufacturers
Automotive Component Design
Client: Tier-1 Auto Supplier | Duration: 6 weeks | Year: 2025
Project Overview
Complete CAD design, FEA validation, and rapid prototyping for an electric vehicle battery enclosure requiring IP67 protection and crash safety compliance.
Deliverables
3D CAD Modeling
Parametric SolidWorks models with full GD&T annotations, assembly drawings, and bill of materials (BOM).
FEA Validation
Structural analysis, crash simulation, thermal management, and vibration testing to meet FMVSS standards.
Rapid Prototyping
Metal 3D printed prototypes for fit-check, functional testing, and design validation before mass production.
Results
✓ 30% weight reduction vs original design
✓ IP67 protection achieved
✓ Passed crash safety tests
✓ Production tooling ready in 6 weeks
Industry 4.0 Training Setup
Client: Technical Institute | Duration: 3 months | Year: 2024
Project Overview
Smart manufacturing demonstration system integrating IoT sensors, PLC programming, automated sorting, and real-time data analytics for Industry 4.0 training.
System Components
Assembly Station
Automated assembly line with robotic arms, vision systems, and quality inspection sensors.
Sorting & Inspection
Color and shape-based sorting with AI-powered defect detection and rejection system.
IoT & Analytics
Real-time monitoring dashboard, predictive maintenance alerts, and production efficiency analytics.
Results
✓ 100+ students trained on Industry 4.0 technologies
✓ Real-world smart factory simulation
✓ IoT integration with cloud platforms
✓ Hands-on PLC and SCADA programming
Injection Mold Design
Client: Consumer Electronics Manufacturer | Duration: 8 weeks | Year: 2024
Project Overview
Multi-cavity injection mold design with conformal cooling channels for high-volume smartphone enclosure production.
Technical Details
Mold Design
4-cavity hot runner mold with automatic ejection, side cores, and precision tolerance of ±0.05mm.
Conformal Cooling
3D printed conformal cooling channels reduce cycle time by 40% and improve part dimensional consistency.
Mold Flow Analysis
Complete simulation to optimize gate location, cooling efficiency, warpage, and sink mark elimination.
Results
✓ 40% reduction in cycle time
✓ 99.8% first-pass yield rate
✓ Zero warpage defects
✓ 500,000+ parts produced
Medical Device Prototyping
Client: Healthcare Startup | Duration: 4 weeks | Year: 2025
Project Overview
High-precision SLA 3D printing and biocompatible material selection for surgical instrument prototypes requiring FDA compliance.
Services Provided
3D Printing
SLA resin printing with 25-micron resolution for intricate surgical tool features and ergonomic handles.
Material Selection
Biocompatible, autoclavable resins meeting ISO 10993 and USP Class VI certifications.
Post-Processing
Medical-grade surface finishing, UV curing, and sterilization validation testing.
Results
✓ FDA submission-ready prototypes
✓ Biocompatibility certified
✓ 5 design iterations in 4 weeks
✓ $50K+ saved vs traditional tooling
Robotics Lab Development
Client: Polytechnic College | Duration: 5 months | Year: 2024
Project Overview
Turnkey robotics laboratory with industrial robots, pneumatic/hydraulic systems, and PLC programming stations for comprehensive automation training.
Lab Equipment
Industrial Robots
6-axis articulated robots with teach pendants, gripper systems, and vision-guided pick-and-place applications.
Pneumatic & Hydraulic Trainers
ISO standard valves, transparent components, compact movable frames for 15+ hands-on experiments.
PLC Systems
Mitsubishi PLC modules with HMI interfaces, ladder logic programming, and SCADA integration.
Results
✓ 80+ students trained annually
✓ Industry-recognized certifications
✓ Collaboration with automation companies
✓ Placement rate improved by 40%
Trusted By Industry Leaders
Partnering with global brands and leading Indian companies across automotive, technology, and manufacturing sectors.
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